Feed Manufacturing Cost
Total Production Cost = Raw Material Cost + Processing Cost + Packing Cost + Overhead Cost
1. Raw Material Cost
| Raw Material | % in Formula | Market Price (Approx.) | Effective Cost (₹/kg feed) |
|---|---|---|---|
| Maize | 60–65% | ₹14 / kg | ₹9.10 |
| Soya Meal | 25–30% | ₹70 / kg | ₹21.00 |
| DCP | 1–2% | ₹35 / kg | ₹0.70 |
| Limestone Powder | ~1% | ₹1.20 / kg | ₹0.01 |
| Mustard Cake | ~1% | ₹57 / kg | ₹0.57 |
| MBM | 1–2% | ₹28 / kg | ₹0.56 |
| Medicines (Premix, Additives) + Oil | 2–4% + 2–4% | ₹200 / kg | ₹5.00 |
| Total Raw Material Cost | ₹36.94 / kg |
Raw Material Cost (Rounded): ₹37.00 / kg
2. Processing Cost
| Processing Component | Consumption | Approx. Cost (₹/Ton) |
|---|---|---|
| Boiler Fuel | ~40 kg / ton | ₹200 |
| Electricity – Feed Mill | ~25 units / ton | ₹200 |
| Electricity – Fixed Charges & Utilities (boiler, silos, office, pumps, etc.) | ~8 units / ton | ₹80 |
| Labour | — | ₹180–200 |
| Overheads (maintenance, depreciation, consumables, staff) | — | ₹150–200 |
| Bank Interest (Approx. ₹3 crore loan @ 1% monthly, 4,000 MT/month) | — | ₹80 |
| Total Processing Cost | ₹900–950 / ton |
Processing Cost (Average): ₹950 / ton ≈ ₹0.95 / kg
- Bag Cost (PT / High Quality Bag): ₹15–20 per bag
- Average Packing Cost: ₹0.50 / kg
| Cost Component | Cost (₹/kg) |
|---|---|
| Raw Material Cost | ₹37.00 |
| Processing Cost | ₹0.95 |
| Packing Cost | ₹0.50 |
| Total Pellet Feed Production Cost | ₹38.45 / kg (Approx.) |
Total Cost Of Production = Raw Material Cost + Processing Cost + Packing Cost
Total Cost Of Production= Rs. 37 + Rs. 1 + Rs. 0.5 = Rs. 38.5
Selling Price= Rs . 50- 20-22 % Discount ( Dealer ) = Rs. 41
Profit = Selling Price – Cost Of Production = 41.0 – 38.5 = Rs. 2.5 / Kg( Inr ) ( Approximate )
The above calculation is for starter feed &is based on data collected from our existing customers and internet sources ( as per Indian Standards ) . The actual results may vary from the details mentioned above.